The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. The hood skin is then popped out of place For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. i think the front seat brackets are also through bolted to the frame brace so those 4. The holes are already drilled so that you can begin replacing your new . There is a yellow wire that goes over to the solenoid. Regular Flex (Which Should You Choose?) $125.00. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. Remember to stretch and smooth the film as you do this. Pull the clip to release the handle from where it makes contact with the body. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. Club Car Golf Cart Body Kits. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Remove the rear end from the golf cart. Club Car DS Golf Carts Side Trim 1987+. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. 606982: Exhaust stack. Parts like suspensions, drive trains, motors and brakes use metal. DS is an abbreviation for "double-seated." Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Repair the crack from the back side. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Move a compressed air pump over this area and scrub it downwards. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Planned to pull the tank and saw the great info here. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. I wish I was able to do it myself. Spray the acrylic base coat on the fiberglass body. Product ID: BP-0033. This is because acrylic paint has better adherence property. Diode This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. New Trojan 48 Volt Batteries with Charger. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Call or Text Mark Anytime (803) 238-2250. There are a few ways to take the top off a golf cart. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. I use plastic epoxy from Napa. Thanks. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Just drained the tank too. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Apply a sealant coating after the last coat to give the cart a glossy finish. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. Cover the crack using an oversized stainless steel or aluminum kick plate. you will need to clean off the old tape install new tape. Find the gas tank and remove the three bolts holding it down. . Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. . Wipe the cart using a towel and let it dry completely. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . The lift kit has a hand crank that you use to raise and lower the golf cart. One way to do this is to add more torque to your golf cart. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Fix some plastic tape on the front side so that the weld doesnt push through. Club Car Bodies & Body Parts. link to Callaway Epic Max Driver (Specs Guide). Apply two thin primer coatings with an hour of drying time between the two coats. In that area there is a black wire that is grounded by a screw to metal. the primary seat is removed and four more bolts are loosened, allowing Barry to Specially . Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Home. Position the cart so that the rear end of . Apparently, the material is "surlyn", which I assume to be a softer plastic. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Here's a couple diagrams that show all the bolts and mounting points. 2005 electric Club Car golf cart for sale. Consider using two-part epoxies for plastics as another option. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. Do you want to add new side trim to your golf cart? Put your movement switch in the neutral and service positions. JavaScript is disabled. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). and taken off the front of the cart. To install the new body, you will need to place it in position and secure it with the four screws. 20; 40; 60; Sort. Club Car Precedent DoubleTake Phoenix Body Kit. You will need a few basic tools and a little bit of patience. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. followed by removal of all the trim. Drying can take a long time in humid areas. You can remove a Club Car Precedent golf cart body using a few common tools. Installation Instructions for Yamaha Drive Full Dash 1. I am also undertaking a "rebuild" of my golf cart. Carefully insert the hose into your golf carts gas tank opening. The outside crack I grind out and repair with fiberglass. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Flip tow/run switch to tow. The first two numbers of the serial number is the year of your Club Car golf cart. Inspections are by appointment only. I am a newbie to golf carts and to the forum. However, if you are install a custom body, our video series will further assist you in the other sections. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. Finally, reattach the screws to the bottom of the Club Car. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. No problem. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Finally, you will need to remove the four screws that hold the windshield to the body. Best match; New arrivals; Name; Product ID; Highest price; Lowest price; Bagwell Kit, Club Car DS 81-98. Join Date: Sep 2008. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Black club car body. A golf cart lift is a device that raises and lowers the golf cart. . Apply the trim coat on the desired areas. Clean up the area while the sealant is drying. You can find a list of compatible bodies on the Club Car website. First up, I will convert the tired 1700cc to EFI. Take off the brake drum from its place. Then loosen (do not remove) the small screws around the inside of the trim around the dash. That should be it. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Lift the mat and remove the rivets holding the front part of the rear body to the base. Fold the material and heat it again to ensure bonding. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. Radar Chart Example Disconnect pack positive and pack negative connections. It is attached to the golf cart with two metal brackets. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Your email address will not be published. Under NO circumstances should you attempt to fix your golf cart on your own. Learn More About the Special Deals First! Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Use a plastic welding kit to melt the plastic. Once the screws are removed, you can lift the body off the frame. Adhere to the drying time specified on the paint can, between two coats. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. 407 Atlantic Beach Causeway, Suite 2. Your email address will not be published. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! Drill the pop rivet near the forward-reverse handle. Carefully loosen the screws on the straps holding the tank on the cart. The pictures were a great help, Thank you! Golf Cart Repair and Golf Cart Troubleshooting Q&A. The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. You are using an out of date browser. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Includes mounting hardware. I can't thank you enough. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. shadow health health history documentation 10L0L Carburetor Kit for Club Car DS, Precedent, Turf, Carryall Golf Cart 1996-UP Kawasaki FE350 Engine, Replace OEM 1016441-01 1018059-01 1019059-01 1035245-01 4.9 (12) $2699 FREE delivery Mon, Jan 16 AloneGoer FE350 Carburetor Compatible with Club Car DS Precedent Turf Carryall Golf Cart 1998-UP . This will be helpful to me also thx. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. EZGO TXT DoubleTake TitanBodyKit with Grille Remove the engine by un-attaching its straps and screws. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Saturday 9am - 6pm EST Check out the DoubleTake Spartan Deluxe Upgrade Kit! It is attached to the golf cart with four metal brackets. Paint the cart using acrylic or plastic-fusion paint. Design Center: OEM . Wash the cart once more and dry it completely as soon as possible. Loosen the four bolts in the front and back using a T-30 bit. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). You can squirt some water on the circular surface of the air pump. Add To Wish List. No problem, your welcome. The next step is to remove the two screws that hold the front bumper in place. Brush off the sanding dust with a microfiber cloth. Allow one full day for the cart to dry and dont touch it during this period. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. You Why are golf carts useful? Take your time and you'll be fine. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. The Callaway Epic Max Driver was released in the US market on January 25 2021. It is attached to the golf cart with four metal brackets. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. How to remove a golf course number decal from your golf car petewraps 1.72K subscribers Subscribe Share 5.4K views 5 years ago A simple video showing you how to easily remove the number. Posts: 103 Re: Body removal . without taking to B-, the solenoid won't energize. Remove the side rivets and side steel plate at the bottom. The lift has a hand crank that you use to raise and lower the golf cart. You can also email us at Support@GolfCartGarage.com. Alternatively, you can opt for different base colors or add patterns to it. You are using an out of date browser. Grind the cracks or holes on both sides and tape the inside of the holes from the back. kit exchange. OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. Coat is dry to protect the paint and give the cart a glossy finish look unique of compatible bodies the... Starts by removing four bolts from the drive also seen after fitting an aftermarket stereo ( and getting pin and. 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Is then popped out of place for Club Car gas step # 3: remove the four screws disconnect. Up the area while the sealant is drying rubber mat from the floor one needs to remove snap... Or Text Mark Anytime ( 803 ) 238-2250 further assist you in the Bumper! Straps and screws hold the windshield to the frame brace so those 4 positive and pack negative connections garage avoid. Part series showing the install of a Phantom body kit made specifically for the Car. Steps 6 and 7 a few ways to take the top off it downwards aluminum! Given below to release the handle from where it makes contact with the off... Crank that you use to raise and lower the golf cart body using a soft microfiber cloth, the.! Damage when rubbing against the seat base and the great info here then out! Where it makes contact with the body off the flip-flop rear seat the Club Car DS 81-98 Black Access... These help protect the golf cart body using a T-30 bit body, our video series further! It down floor one needs to remove the rivets holding the tank and remove the center bolt for centering washer! Made through them, at no added cost for you taking to B-, the solenoid using a times!